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The IG23 series integrated motor is the perfect combination of drive and stepper motor,
which perfectly integrates stepper motor and drive technology, also built in 1000 line encoder,
it can save installation space, Simultaneously saving design and production costs,
supporting RS485 and TTL communication.
Item | Specifications |
Stepper Motor Size | NEMA24 |
Encoder type | 1000 line encoder |
Working voltage | 24-60VDC |
Driver Current | 0.5-5A |
Velocity range | Up to 3000RPM |
Control Method | RS485, Pulse& Direction, Twin-Pulse, I/O, Built-in Program |
Torque value | 1.6 - 3.5Nm |
Nonvolatile storage | Configuration parameters are stored in FLASH inside the MCU |
DI and DO | 2 DI, 1 DO |
Protection | Overvoltage, undervoltage, overcurrent, open winding, position deviation |
Digital Input (2/3) | Receive 3.3-24VDC | ||
Digital Output(1) | Maximum withstand voltage of 30V, | ||
Maximum input or output current 30mA |
Motor Parameters
Model No. | length mm L | Shaft length mm | Shaft dia. mm | Phase current A | Resistance Ω | inductance mH | Hold torque N.m | Inertia g.cm² | Weight g |
IG2422 | 68 | 21 | 8 | 5 | 0.33 | 1.05 | 2.2 | 490 | 1300 |
IG2430 | 85 | 21 | 8 | 5 | 0.43 | 2.0 | 3.0 | 690 | 1500 |
Wiring Diagram:
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
1. Pulse Type Integrated Stepper Motor, Terminal definition.
Terminal Definition
Terminal | Name | Description | |
1 | V | 24~60VDC | |
2 | V- | GND | |
3 | X0 (PU ) | Optoelectronic isolation, differential, High level can directly receive 3.3-24VDC, with a minimum pulse width of 2us, The maximum pulse frequency is 400KHz, which can be used as a universal input port for Pulse/Direction | |
4 | X0-(PU-) | ||
5 | X1 (DR ) | ||
6 | X1-(DR-) | ||
7 | X2(EN ) | Optoelectronic isolation, differential, High level can directly receive 3.3-24VDC, with a minimum pulse width of 100us, The maximum pulse frequency is 10KHz, which can be used as a universal input port for Enable | |
8 | X2(EN-) | ||
9 | Y0 (AL ) | The default alarm output port can detect the driver alarm status and provide feedback to the main station. Other functions can be set through communication | |
10 | Y0-(AL-) | ||
11 | Y1(EX ) | The default In-place output , Other functions can be set through communication | |
12 | Y1(EX-) |
Set Micro-step by SW1, SW2, SW3 and SW4:
SW5=OFF: Pulse & Direction; SW=ON: Twin Pulse mode.
SW6=OFF: CW direction; SW6=ON: CCW direction.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
2. RS485 Type Integrated Stepper Motor, Terminal definition.
Terminal Definition
Terminal | Name | Description | |
1 | V | 24~60VDC | |
2 | V- | GND | |
3 | X0 (PU ) | Optoelectronic isolation, differential, High level can directly receive 3.3-24VDC, with a minimum pulse width of 2us, The maximum pulse frequency is 400KHz, which can be used as a universal input port for Pulse/Direction/Enable | |
4 | X0-(PU-) | ||
5 | X1 (DR ) | ||
6 | X1-(DR-) | ||
7 | X2 (EN ) | ||
8 | X2-(EN-) | ||
9 | Y0 (AL ) | The default alarm output port can detect the driver alarm status and provide feedback to the main station. Other functions can be set through communication | |
10 | Y0-(AL-) | ||
11 | 485A | RS485 Communication port, default baud rate is 115200 | |
12 | 485B |
Set Device ID for RS485 integrated Stepper Motor by SW1 ~ SW5:
SW6 is used to set the terminal resistance; OFF=0 ohms; ON=120 ohms
CRC Check routine by C# :
Uint16 Funct_CRC16(unsigned char * puchMsg, Uint16 DataLen)
{
Uint16 i,j,tmp;
Uint16 crcdata=0xFFFF;
for(i=0;i<DataLen;i )
{
crcdata=(*puchMsg)^crcdata;
puchMsg ;
for(j=0;j<8;j )
{
tmp=crcdata&0x0001;
crcdata=crcdata>>1;
if(tmp){
crcdata=crcdata^0xA001;
}
}
}
returncrcdata;
}
Software Modbus Poll
Software Step-Config
1. Extract the zip file, open CommFile and Click Step-Config.exe
2. Right Click Modbus_485, and Click Property:
3. Click Property ComNN, Choose COM port, Baud rate and click Save and OK.
4. Start to use software control the RS485 Integrated stepper motor by below buttons:
RS485 Stepper Motor Controller Manual
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~Block Diagram:
2 Input signals can directly receive 3.3-24V DC levels at high levels, Max. frequency of 400KHZ.
X0: pulse input, IO start/stop, limit, direction, universal input.
X1 pulse input, IO start/stop, limit, direction, universal input.
...
1 Output signal, maximum withstand voltage 30V, maximum input or output current 30mA
Y0 : alarm output, universal output, and factory default alarm output.
LED indicator and status:
RS485 integrated servo motor, Low voltage servo Motor, NEMA24 size DC servo Motor.
Item | Specifications |
Winding connection mode | Star connection |
Encoder type | 17bit absolute encoder |
Shaft Radial Play | 0.025mm |
Radial clearance | 0.06mm@450g |
Axial clearance | 0.08mm@450g |
Maximum radial bearing force | 15N@20MM Start with the flange |
Maximum radial axial force | 10N |
Insulation grade | B Grade |
Dielectric strength | 500VAC /minute |
insulation resistance | Minimum 100Ω, 500VDC |
Motor Parameters
Model Number | 60AIS95 | 60AIS113 |
Rated voltage(V) | DC24V | DC48V |
Rated power(W) | 200 | 400 |
Rated current(A) | 12 | 11 |
Rated torque(N. M) | 0.64 | 1.27 |
Peak torque(N. M) | 1.27 | 3.82 |
Rated speed(RPM) | 3000 ±10% | 3000 ±10% |
Max speed(RPM) | 3200 ±10% | 3200 ±10% |
Cable resistance(Ω) | 0.12 ±10% | 0.27 ±10% |
Cable inductance(MH) | 0.36 ±10% | 0.56 ±10% |
Torque coefficient(NM/A) | 0.06 ±10% | 0.12 ±10% |
Length(MM) | 95 | 113 |
Pole | 5 | |
Level of protection | Ip54 | |
Motor insulation class | Class F |
Mechanical Dimensions and Wiring Diagram:
Port Definition
Terminal | Name | Description | ||
1 | DC | DC24-36V | ||
2 | GND | Ground | ||
1 | D01 | Output Terminal 1 | Function depends on the user' setting | |
2 | D01- | |||
3 | D02 | Output Terminal 2 | ||
4 | D02- | |||
8 | DI1 | Input Terminal 1 | ||
5 | DI2 | Input Terminal 2 | ||
6 | DI3 | Input Terminal 3 | ||
7 | DI_COM | The common terminal of the input terminal, Used to drive the input optocoupler, Connect DC12-24V (common positive NPN connection) or OV (common negative PNP connection) Current>100mA | ||
9 | DIR | Direction Control Signal Input | DC5-24V | |
10 | DIR- | |||
11 | PULS | Pulse Control Signal Input | ||
12 | PULS- |
S/N | Name | Description | ||
CN6 | 1 | 485A/T | RS485 | |
2 | NC | Reserved | ||
3 | 485B/T | RS485 - | ||
4 | NC | Reserved | ||
5 | GND | Ground | ||
6 | NC | Reserved | ||
7 | NC | Reserved | ||
8 | NC | Reserved | ||
CN7 | 1 | 485A/T | RS485 | |
2 | NC | Reserved | ||
3 | 485B/T | RS485 - | ||
4 | NC | Reserved | ||
5 | GND | Ground | ||
6 | SWCLK/T | Program upgrade clock line | ||
7 | 3.3V | communication 3.3V power supply | ||
8 | SWDIO/T | Program upgrade data line |
input power | The allowed input voltage of different models of AIMotor motor is not consistent. Please see the motor specifications for details Dc power input, pay attention to the positive and negative electrodes of the power supply | |
operating environment | temperature | Working: 0℃ ~ 55℃ Storage: -20℃ ~ 80℃ |
humidity | Less than 90% (no condensation) | |
control method | ① position control ② speed control ③ torque control ④ communication control | |
control characteristic | Speed frequency response: ≥200Hz | |
Velocity fluctuation: < ±0.03 (load 0 ~ 100%) : < ±0.02×(0.9 ~ 1.1) supply voltage | ||
Receiving pulse frequency ≤100kHz | ||
control input | 01, servo enable; 02, alarm clearance; 03, multi-segment enable; 04, multi-segment select 1; 05, many paragraphs choose 2; 06, forward overrange; 07, reverse overrange; 08, positive turn point; 09, reverse point movement; 10. Origin switch 11, origin enable; 12. Emergency shutdown; 13. Pulse prohibition; 14. Remove position deviation; | |
Control output | 01, the servo is ready to output; 02. Complete the output of positioning; 03, fault alarm output 04. Confirm the origin back to zero output; 05, electrical confirmation back to zero output; 06, torque to the output; 07, the speed reaches the output; | |
position control | Pulse mode: pulse direction; A plus B orthogonal pulse The electronic gear ratio defaults to 131072:1000, that is, 1000 pulses per turn Maximum pulse receiving frequency <=100KHZ | |
Internal 4 section position mode: 1. Single cycle operation; 2, automatic cycle operation; 3. Multi-segment DI switch operation | ||
Communication control mode: RS485 Modbus_Rtu controls the corresponding communication location and address | ||
speed control | Internal 4 speed mode: 1, single cycle operation; 2, automatic cycle operation; 3. Multi-speed DI switching operation | |
Communication control mode: RS485 Modbus_Rtu controls the corresponding communication speed address | ||
torque control | Communication control mode: RS485 Modbus_Rtu controls the corresponding communication torque address | |
Acceleration and deceleration function | The time of ACC/DEC:1~65535 ms(0 r/min ~ 1000 r/min) | |
Monitor function | Current speed, DI input, DO output, current position, command input pulse accumulation, average load rate, position deviation count, motor phase current, bus voltage value, module temperature, alarm record, command pulse frequency corresponding speed, running state, etc | |
protect function | vervoltage and undervoltage of the main power supply, overspeed, overcurrent, overload, abnormal encoder, abnormal position, blocked rotation, abnormal parameters, etc | |
Return to origin function | 13 autonomous (search) ways to return to the origin, as well as the origin offset function. | |
RS485 function | It follows the standard ModBUS-RTU protocol One point two communication interface, convenient network parallel | |
gain adjustment | Manually adjust Internal rigidity grade table adjustment |
Connect to many slave stations via PLC device, with Simens S7-200Smart as an example:
Host computer debugs a connection:
AIS series Integrated DC Servo Motor Software #ADMotor works well in PC, please download software
AIS Series RS485 Integrated Servo Motor User Manual
NEMA24 Stepper Lead Screw Linear Actuators
The NEMA 6 is our smallest hybrid linear actuators.
This compact unit can be integrated into various
Applications to provide precise linear positioning while
occupying less than 1 in2 of mounting footprint and
providing up to 44.5N of continuous thrust.
The Working Type for the Different Application Demand:
E: External Linear
N: Non-captive
C: Captive
K: Kaptive
Motor Characteristics:
Motor | Voltage[V] | Current[A] | Resistance[Ω] | Inductance[mH] | Weight[g] | Lead Wire No. | Motor Length[mm] |
---|---|---|---|---|---|---|---|
24-2120 | 3 | 2 | 1.5 | 3.9 | 680 | 4 | 47 |
24-2130 | 1.8 | 3 | 0.6 | 1.6 | 680 | 4 | 47 |
24-2140 | 1.6 | 4 | 0.4 | 0.9 | 680 | 4 | 47 |
24-2230 | 3 | 3 | 1 | 3.4 | 1080 | 4 | 68.3 |
24-2240 | 2.4 | 4 | 0.6 | 1.9 | 1080 | 4 | 68.3 |
24-2250 | 1.5 | 5 | 0.3 | 1.2 | 1080 | 4 | 68.3 |
Available Lead Screw and Travel per Step:
Screw Dia.[inch] | Screw Dia.[mm] | Lead[inch] | Lead[mm] | Lead Code | Travel Per Step @ 1.8° [mm]* | Travel Per Step @ 0.9° [mm]* |
---|---|---|---|---|---|---|
0.394 | 10 | 0.079 | 2 | G | 0.01 | 0.005 |
0.375 | 9.525 | 0.025 | 0.635 | A | 0.0032 | 0.0016 |
0.375 | 9.525 | 0.05 | 1.27 | D | 0.0064 | 0.0032 |
0.375 | 9.525 | 0.0625 | 1.5875 | F | 0.0079 | 0.004 |
0.375 | 9.525 | 0.083 | 2.1167 | H | 0.0106 | 0.0053 |
0.375 | 9.525 | 0.1 | 2.54 | K | 0.0127 | 0.0064 |
0.375 | 9.525 | 0.125 | 3.175 | L | 0.0159 | 0.0079 |
0.375 | 9.525 | 0.167 | 4.2333 | P | 0.0212 | 0.0106 |
0.375 | 9.525 | 0.2 | 5.08 | R | 0.0254 | 0.0127 |
0.375 | 9.525 | 0.25 | 6.35 | S | 0.0318 | 0.0159 |
0.375 | 9.525 | 0.375 | 9.525 | V | 0.0476 | 0.0238 |
0.375 | 9.525 | 0.384 | 9.7536 | W | 0.0488 | 0.0244 |
0.375 | 9.525 | 0.4 | 10.16 | X | 0.0508 | 0.0254 |
0.375 | 9.525 | 0.5 | 12.7 | Y | 0.0635 | 0.0318 |
0.375 | 9.525 | 1 | 25.4 | Z | 0.127 | 0.0635 |
NEMA 24 Stepper Lead Screw Linear Actuators (External Type):
NEMA 24 Stepper Lead Screw Linear Actuators (Non-Captive Type):
NEMA 24 Stepper Lead Screw Linear Actuators (Captive Type):
Stroke Specification of Captive Actuactor:
A(mm) | Stroke B (mm) | L(mm) | |
SingleStack | DoubleStack | ||
45.70 | 12.70 | 45 | 65 |
52.05 | 19.05 | 45 | 65 |
58.40 | 25.40 | 45 | 65 |
64.80 | 31.80 | 45 | 65 |
71.10 | 38.10 | 45 | 65 |
83.80 | 50.80 | 45 | 65 |
96.50 | 63.50 | 45 | 65 |
NEMA 24 Stepper Lead Screw Linear Actuators (Kaptive Type):
Stroke Specification of Kaptive Actuactor:
Size A (mm) | Stroke B (mm) | C (mm) | |
---|---|---|---|
Single Stack L=45 | Double Stack L=65 | ||
24.20 | 12.70 | 5.80 | 0.00 |
30.55 | 19.05 | 12.15 | 2.15 |
36.90 | 25.40 | 18.50 | 8.50 |
43.25 | 31.75 | 24.85 | 14.85 |
49.60 | 38.10 | 31.20 | 21.20 |
62.30 | 50.80 | 43.90 | 33.90 |
75.00 | 63.50 | 56.60 | 46.60 |
Speed Thrust Curves:
Options for screw end machining:
Step Accuracy: | ±5% | Resistance Accuracy: | ±10% |
---|---|---|---|
Inductance Accuracy: | ±20% | Temperature Rise: | 80°C MAX |
Ambient Temperature Range: | -20°C~ 50°C | Storage Temperature Range: | -30°C~ 60°C |
Insulation Resistance: | 100M Ω MIN. 500V DC | Dielectric Strength: | 500V AC 1min |
Radial Play: | 0.02mm MAX. (450g Load) | End Play: | 0.08mm MAX. (450g Load) |
Max. Radial Force: | 20N | Max. Axial Force: | 2N |
NEMA24 Stepper Motor, Closed Loop stepper motor
Electrical Specifications:
Mode No. | Step Angle | Motor Length mm | Rated Current A | Holding Torque (MIN) N.m | Motor Weight kg | Shaft Dia. mm |
24K256-02ED1000 | 1.8 | 67.7 | 2.0 | 1.5 | 0.8 | 8.0 |
24K256-03ED1000 | 1.8 | 67.7 | 3.0 | 1.5 | 0.8 | 8.0 |
24K256-04ED1000 | 1.8 | 67.7 | 4.0 | 1.5 | 0.8 | 8.0 |
24K286-03ED1000 | 1.8 | 97.2 | 3.0 | 3.0 | 1.3 | 8.0 |
24K286-04ED1000 | 1.8 | 97.2 | 4.0 | 3.0 | 1.3 | 8.0 |
24K286-05ED1000 | 1.8 | 97.2 | 5.0 | 3.0 | 1.3 | 8.0 |
Stepper motor with 1000 Line Encoder:
1. Black : EGED
2. RED : 5VCC
3. Blue/White : EA-
4 Blue : EA
5. Orange/White : EB-
6. Orange : EB
Mechanical Dimensions and Wiring Diagram:
NEMA24 Stepper Motor with encoder, 24K256ED1000
DC48V Torque Speed Curve:
NEMA24 Stepper Motor with encoder, 24K286ED1000:
DC48V Torque Speed Curve:
Lead Wire Mode Options:
Shaft Mode can be customized as the requirement.
Step Accuracy: | ±5% | Resistance Accuracy: | ±10% |
---|---|---|---|
Inductance Accuracy: | ±20% | Temperature Rise: | 80°C MAX |
Ambient Temperature Range: | -20°C~ 50°C | Storage Temperature Range: | -30°C~ 60°C |
Insulation Resistance: | 100M Ω MIN. 500V DC | Dielectric Strength: | 500V AC 1min |
Radial Play: | 0.02mm MAX. (450g Load) | End Play: | 0.08mm MAX. (450g Load) |
Max. Radial Force: | 20N | Max. Axial Force: | 2N |
NEMA24 Stepper Motor, IP65 stepper motor
Electrical Specifications:
Mode No. | Step Angle | Motor Length mm | Rated Current A | Holding Torque (MIN) N.m | Motor Weight kg | Shaft Dia. mm |
24IP270-01 | 1.8 | 67.7 | 2.0 | 1.5 | 0.8 | 8.0 |
24IP270-02 | 1.8 | 67.7 | 3.0 | 1.5 | 0.8 | 8.0 |
24IP270-03 | 1.8 | 67.7 | 4.0 | 1.5 | 0.8 | 8.0 |
24IP2100-01 | 1.8 | 97.2 | 3.0 | 3 | 1.3 | 8.0 |
24IP2100-02 | 1.8 | 97.2 | 4.0 | 3 | 1.3 | 8.0 |
24IP2100-03 | 1.8 | 97.2 | 5.0 | 3 | 1.3 | 8.0 |
Mechanical Dimensions and Wiring Diagram:
NEMA24 Stepper Motor, IP65 Stepper Motor, 24IP270
DC48V Torque Speed Curve:
NEMA24 Stepper Motor, IP65 Stepper Motor, 24IP2100
DC48V Torque Speed Curve:
Lead Wire Mode Options:
Shaft Mode can be customized as the requirement.
Step Accuracy: | ±5% | Resistance Accuracy: | ±10% |
---|---|---|---|
Inductance Accuracy: | ±20% | Temperature Rise: | 80°C MAX |
Ambient Temperature Range: | -20°C~ 50°C | Storage Temperature Range: | -30°C~ 60°C |
Insulation Resistance: | 100M Ω MIN. 500V DC | Dielectric Strength: | 500V AC 1min |
Radial Play: | 0.02mm MAX. (450g Load) | End Play: | 0.08mm MAX. (450g Load) |
Max. Radial Force: | 20N | Max. Axial Force: | 2N |
NEMA24 Stepper Motor, 1.8° step angle stepper motor
Electrical Specifications:
Mode No. | Step Angle | Motor Length mm | Rated Voltage v | Rated Current A | Phase Resistance Ω | Phase Indutance Mh | Holding Torque (MIN) N.cm | Detent Torque (MAX) N.cm | Rotor Torque g.cm2 | Lead Wire | Motor Weight kg |
24HS4425 | 1.8 | 45 | 2.5 | 2.5 | 1 | 2.2 | 85 | 3.5 | 200 | 4 | 0.55 |
24HS5425 | 1.8 | 56 | 3.25 | 2.5 | 1.3 | 4.2 | 160 | 4 | 350 | 4 | 0.58 |
24HS5430 | 1.8 | 56 | 2.4 | 3 | 0.8 | 2.4 | 160 | 4 | 350 | 4 | 0.58 |
24HS5442 | 1.8 | 56 | 1.68 | 4.2 | 0.4 | 1.2 | 160 | 4 | 350 | 4 | 0.58 |
24HS6425 | 1.8 | 64 | 3.75 | 2.5 | 1.5 | 4.5 | 180 | 5 | 450 | 4 | 0.85 |
24HS6430 | 1.8 | 64 | 2.4 | 3 | 0.8 | 2.3 | 180 | 5 | 450 | 4 | 0.85 |
24HS6442 | 1.8 | 64 | 2.3 | 4.2 | 0.55 | 1.2 | 180 | 5 | 450 | 4 | 0.85 |
24HS7425 | 1.8 | 76 | 4.5 | 2.5 | 1.8 | 6.5 | 220 | 7 | 550 | 4 | 1.15 |
24HS7430 | 1.8 | 76 | 3 | 3 | 1 | 3.5 | 220 | 7 | 550 | 4 | 1.15 |
24HS7442 | 1.8 | 76 | 2.52 | 4.2 | 0.6 | 1.8 | 220 | 7.2 | 550 | 4 | 1.15 |
24HS9430 | 1.8 | 90 | 4.2 | 3 | 1.4 | 5.5 | 260 | 12 | 780 | 4 | 1.4 |
24HS9442 | 1.8 | 90 | 3.36 | 4.2 | 0.8 | 3 | 260 | 12 | 780 | 4 | 1.4 |
Mechanical Dimensions and Wiring Diagram:
Lead Wire Mode Options:
Shaft Mode can be customized as the requirement.
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